Continuous Washing Range (Open-Width)

Continuous Washing Range (Open-Width)


Using different combinations of washing compartments, washing range can be set up for many different processes.

 

Depending upon the fabric quality, suggestive washing compartments are assembled to satisfy your production needs by combining high productivity and superficial washing results with low water, energy and chemical consumption.

 

We derive our advantage from the universal application of highly elastic, sensitive fabrics to heavy and sturdy technical fabrics. Our washing range can be used for all main Open-width washing processes.

 

Drum Wash (LAX Wash)

Lax Wash is one of the most optimum washing compartment which is suitable for pre-treatment and post-treatments for Tens both woven and knit tension sensitive fabrics. Two perforated drums mounted parallel on each other allows washing on low tension with the aid of rotors that splashes wash liquor on both upper and lower side of the fabric.

 

Jet-Blade Spray.

Positioned on the front and back side of the drum is a recirculated element to provide washing effect on low tension.

 

Perforated Drums.

Perforated Drums are driven by an inverter controlled gearbox motor that is useful for fabric transportation affecting removal of impurities.

 

Self Cleaning Rotary Filter.

Composed of Micro-sheet mesh is a rotary filter that eliminates impurities left in the bath from the fabric.

 

Squeezing Mangle

The upper roller is driven by the pneumatic pistons while the lower roller is driven by controlled motor ensuring optimum sqeezing throughout the width of the fabric.

 

Compensator

By the medium of pneumatic control; compensator adjusts the down weight of the cylinder on the fabric.

 

Applications : (LAX)

  • Pre-Treatment and Post treatment wash for Knits and Woven fabric.
  • Scouring and Desizing
  • Relaxation washing.
  • Intermediate washing.



Advantages:

  • Sequential Dosing.
  • Temperature control, water renewal and recirculation.
  • Self-Cleaning rotary filter.
  • Tensionless guidance for sensitive fabrics.
  • Compensator Synchronisation.



Single Loop Washing Compartment.

 

The fabric loops vertically and comes in contact with the horizontal spray pipes running along the width which expedites the removal of dissolved chemicals and impurities.

 

Top and bottom rollers are fixed in bearings along with the mechanical seal/ bush bearings. Compartments can be equipped with direct or Indirect heating arrangements. The top rollers are provided with torque motor either on individual or alternate rollers depending upon tension sensitivity of the fabric. The Expedition time in a single loop compartment is however lower than that of Double loop washing compartment. However, Cloth accessibility and handling is easier in single loop compartment.

 

Applications of Single-Loop (Haste)

  • Preparation of woven fabrics.
  • Scouring and Desizing washing.
  • Rinsing, Chemical treatment.
  • Washing after printing.
  • Washing after Bleaching.
  • Washing after Dyeing.
  • Neutralisation.



Advantages of Single Loop (HASTE)

  • High-Washing intensity.
  • Direct/Indirect heating.
  • Forced Circulation of bath liquor.
  • minimum fabric Tension.
  • Adjustable Liquor level.
  • High Liquor Turbulence
  • Counter-flow.
  • Even Temperature and Liquor Distribution.



Stripper Roller Washing Compartment. (RAPID)

Rapid washing compartment comprises of an additional row of roller which provides better fabric guidance retaining less tension on the fabric. The fabric loops vertically and horizontal spray pipes running along the width expedites removal of impurities and dissolved chemicals. Compartments can be equipped with direct or Indirect heating arrangements. The top rollers are provided with torque motor either on individual or alternate rollers depending upon tension sensitivity of the fabric. The Expedition time in a stripper roller is lower than that of Double loop washing compartment which improves rapidity.

 

Applications of Stripping Roller. (RAPID)

  • Preparation of woven Fabric
  • Tension sensitive Fabric expedition
  • Rinsing and chemical application.
  • Desizing.
  • Scouring and Bleaching.
  • Washing after Dyeing.
  • Washing after Printing.



Advantages

  • Washing of natural and synthetic Fabrics.
  • The rapidity of washing along with optimum efficiency.
  • Swift guidance of fabric with lowest tension.



Double-Loop Washing Compartment. (Ample)

A double loop threading of fabric provides two adjacent textiles to move in the opposite direction which creates a turbulence in the compartment and tension along the width of the fabric. This ensures very high washing efficiency. The washing compartments come with top and bottom rollers mounted on a bearing and mechanical seal. Torque motors are provided alternately or individually depending upon the thickness of the fabric. The trough can be provided with the partitions to produce a counter flow where in cleaner or washed fabric comes in contact with fresh water as the fabric advances.

 

Applications :

  • Preparation of woven Fabric
  • Rinsing and chemical application.
  • Desizing
  • Scouring and Bleaching
  • Washing after Dyeing.
  • Washing after Printing.



Advantages

  • Maximum Cloth content.
  • Counter-Flow on the fabric.
  • Tension regulation.
  • Wash liquor penetration on both sides of the fabric.